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  3. question 25 pleasee i have attach the solved problem 1...

Question: question 25 pleasee i have attach the solved problem 1...

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QUESTION 25 pleasee. I have attach the SOLVED PROBLEM 1 (figure 16.22.) as well.

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SNTORY RECORD DATA TEM FoO egnning managerial actlions are requised t address any specitnie dithiculies yot the inventory records 24. The BOM for peoduct A is slhown in Figure 16.43. The MPS b Make sure you for product A calls for 120 unlts to he started in weeks 2,4.S and & Table 16.7 shows daza from the inventory a Develop the material requirements plan for the next s weeks for each iten. FIGURE 16.-43 BOMM for Product A Em G (G l F() Fm) G (A TABLE 16.7 INVENTORY RECORD DATA ITEM Data Category Lot-sizing nule Lead time Safety stock Scheduled receljpts L4L 3 weeks 3 weeks 4 weeks 2weeks : 1 50 None 1,400 750 150 (week 2) 450 (week 2) 700 (week 1) wesk Beginning inventory 12 235 25. Refer to Solved Problem 1 (Figure 16.22) for the bill of product A for the next 10 weeks. The MPS for produc calls for 50 units to be started in weeks 2,6,8, and 9 materials and Table 16.8 for component inventory record information. Develop the material requirements plan for all components and intermediate items associated with (Warning Safety stock requirements apply to item
RESOURCE PLANNING CHAPTER 16 58 16.8 INVENTORY RECORD DATA Data Category Lo sting rule POQ (P 3 weeks 2) L4L FOO 100 2 weeks 6 weeks 1 week 3 weeks Safety stock Scheduled receipts Beginning mentor。リ 150 (week 2) 50 (week 2) 30 400 (week 6) 40 (week 3 None 26. An end items demand forecasts for the next 6 weeks are 28. The bill of materials and the data from the inventor 30 units, followed by forecasts of 25 units for weeks 7 though 10. The current on-hand inventory is 60 units. The order policy is to produce in lots of 100. The booked cus- tomer orders for the item, starting with week 1, are 22, 30, 15. İ 1,0, 0, 9, 0, 0, and 0 units. The lead time is 2 weeks. a. Develop an MPS for this end item. cords for product A are shown in Figure that the MPS start quantities for A are 100 units in w 2,3, 4,7,8,9, and 10. 16.44. Assur Derive an MRP plan for the components going int uct A using the data in Table 16.S. What specific managerial actions are required inv Make sure you address any specific difficulties yo counter in the inventory records. b. The marketing department has received six orders for this item in the following sequence: Order 1 is for 40 units to be delivered in period 3 Order 2 is for 60 units to be delivered in period 4 Order 3 is for 70 units to be delivered in period6 Order 4 is for 40 units to be delivered in period 3 Order 5 is for 20 units to be delivered in period 5 Order 6 is for 115 units to be delivered in period 9 Assuming that the prospective MPS you developed in part (a) does not change, which orders would you be able to accept based on the available to promise (ATP)? 7. An end items demand forecasts for the next 10 weeks are 30, 30, 30, 30, 20, 20, 30, 30, 30, and 30 units. The cur- rent on-hand inventory is 100 units. The order policy is to produce in lots of 75. The booked customer orders for the item, starting with week 1, are 15, 38, 7,5, 0,3, 10, 0,0, and 0 units. The lead time is 2 weeks a. Develop an MPS for this end item. b. A FIGURE 16.44 BOM for product A The marketing department has received five orders for this item in the following sequence: TABLE 16.9 INVENTORY RECORD DATA
bly l to-pro part di order quantity (POO) 56 periodic order quantity (PO0 planned order release 555 planned receipts 554 projected on-hand inventory purchased item 549 resource planning 544 subassembly 548 usage quantity 548 commonality 549 foi ne arriv e (ATP) M) 547 R) 566 ts planning inveniory renord s lot-for-los (LAL: le 55 manufacturing resource pianag Star a. (MRP ID 562 master production schedule b. 47 (MPS) 549 material requirements planning (MRP) 546 MRP explosion 546 lanning (ERP) parent 547 blem 1 Refer to the bill of materials for product A shown in Figure 16.22. LT= 1 LT 2 LT-3 E (2) F (0) LT 3 LT 1 LT 3 LT 3 LT Lead time If there is no existing inventory and no scheduled receipts, how many units of items G, E andD must be purchased to produce 5 units of end item A? SOLUTION Five units of tem G, 30 units of item E, and 20 units of item D must be purchased to make 5 unis of A. The usage quantities shown in Figure 16.22 indicate that 2 units of E are needed to make lui. of B and that 3 units of B are needed to make 1 unit of E(2 x 3 x 5 30). One unit of D is consumed to make 1 unit of B, and 3 units of B per umit of result in 15 units of D (l x 3 x 5 - 15); 1 unit of D in each unit of C and 1 unit of C per uof A ae result in another 5 units of D (1 × 1 × 5 5). The total requirements A; therefore, 5 units of A require 30 units per unit of A 20 units of D (15+ 5). The calculation of requirementeferGis simply 1 x ixixs to make 5 units
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